응웬민호앙
(Minh Hoang Nguyen)
1iD
곽상신
(Sangshin Kwak)
†iD
-
(School of Electrical and Electronic Engineering, Chung-Ang University, Korea.)
Copyright © The Korean Institute of Electrical Engineers(KIEE)
Key words
3-phase 4-wire, active thermal control, auxiliary circuit, NPC, TCC
1. Introduction
Because it is an essential element of distributed power supply, the 3-phase converter
is anticipated to have the ability to manage an uneven load when operating independently
and provide a consistent alternating current voltage (1). Moreover, an additional concern arises from the varying wear-out conditions in each
phase of the converter. The most straightforward approach for active thermal control
involves reducing the converter's switching frequency to minimize the commutation
events, which in turn extends the converter's lifespan (2). Nevertheless, this resolution diminishes the converter's output performance. An
alternative uncomplicated implementation involves varying the output power in each
phase, but this necessitates a precise converter topology to ensure precise operation
(3). Therefore, various 3-phase 4-wire converters are developed for per-phase control
by using different output power as well as operating in unbalanced conditions.
The growing utilization of power semiconductor devices is widely recognized as a source
of significant challenges within the power systems. These components serve a crucial
role in converters, however they are also notably vulnerable components (4). Consequently, the reliability of power converters is substantially influenced by
the performance of these power semiconductor components, necessitating the establishment
of high-reliability standards for power converters. However, these active thermal
control (ATC) approaches overlook the fact that the phase legs of converters can age
differently. This discrepancy can result in variations in component quality and aging
states. To enhance the performance of 3-phase converters, the allocation of electricity
to phase legs is adjusted according to corresponding aging state. The primary objective
is to minimize or delay any potential failures. The aging state can be monitored,
as referenced in (5) and (6), and power is allocated accordingly. This means that phase legs with more advanced
aging states receive less power or, in some cases, no power at all. This approach
effectively postpones power-related failures in the phase legs, a situation analogous
to unbalanced load conditions in real-world scenarios (7), (8).
Concerning 3-phase 3-wire converters, they are typically employed to supply power
to balanced 3-phase loads. However, due to the absence of a mechanism for compensating
for unbalanced currents, instances of uneven loads can lead to unequal voltage levels
across the load's phases. During significant imbalances, the phase voltage across
a load could approach the line voltage, which can be hazardous. In contrast, the 3-phase
4-wire system is capable of providing power to both evenly distributed 3-phase loads
and those that are not balanced, including single-phase loads. Incorporating a neutral
wire provides a route for handling uneven currents, enabling the 3-phase 4-wire converter
to effectively handle the neutral current resulting from unbalanced loads or disturbances
in the power grid. Furthermore, the 3-phase 4-wire system provides the ability to
function with varying output power levels in each phase. This feature is well-suited
for per-phase control to extend the lifespan of the most aged leg in the converter.
Consequently, 3-phase 4-wire converters offer a significant advantage over their 3-phase
3-wire counterparts (9). There are two primary configurations for enhancing the power quality of a 3-phase
converter when it operates under unbalanced conditions. The 3-phase 4-leg converter
proves to be more efficient in supplying power to a 3-phase unbalanced load compared
to 3-phase converter. This efficiency arises since the connection between neutral
point of load and additional leg, allowing for dual current controllers to manage
the negative sequence current path. This topology is relatively straightforward (10), (11). However, it's worth noting that this configuration may encounter electromagnetic
compatibility issues with the neutral point due to susceptibility to high-frequency
voltage transitions. Additionally, the control system for the fourth leg is complex
and cannot operate independently, making controller development challenging (12). Alternatively, the 3-phase converter with split dc-link capacitor can form 3-phase
4-wire configuration by connecting the midpoint of dc-link capacitor and neutral point
of load. This setup enhances the ability of handling unbalanced loads in 3-phase converters
(13), (14). This feature allows for independent control of the three phases, effectively mitigating
output voltage imbalances caused by unbalanced loads (15). However, there is a limitation associated with this configuration: the unbalanced
capacitor voltages restrict its applicability. As the degree of load imbalance increases,
a higher capacitance is required. In summary, both the 3-phase 4-leg converter and
the split dc-link capacitor 3-phase converter have their own advantages and disadvantages
within power systems. To address the drawbacks of previous 3-phase 4-wire converters,
an auxiliary circuit is introduced in the 3-phase 4-wire converter, combining aspects
of both configurations, namely the additional leg. By managing neutral current, the
auxiliary circuit can regulate capacitor voltages and minimize voltage fluctuations
(16) - (18). The auxiliary circuit reduces the need for high-capacity dc-link capacitors. Additionally,
the connection between the neutral load and the midpoint of the dc-link capacitors
helps to reduce ground-related voltage’s ripple, thus significantly decreasing leakage
current.
This paper will give a comparison of these 3-phase 4-wire converter with auxiliary
circuit topologies, specifically 2-level and 3-level converters, based on their output
performance. Various kinds of switching components, encompassing both IGBTs and MOSFETs,
have been employed in these converter configurations to assess their corresponding
performance.
2. Conventional 3-phase 4-wire converter
As previously mentioned, the 3-phase 4-wire converter is even responsible for driving
both single-load or 3-phase load. Practically, the 3-phase load might be unbalanced,
leading to varying aging state on each phase leg of the converter, ultimately affecting
its overall lifespan. To address the issue of differing remaining lifespan among these
phase legs, hence, a need of ATC technique arises, which is relies on individual phase
control. This strategy aims to prolong the lifespan of the more aged phase legs by
ensuring they operate efficiently until the next maintenance cycle, minimizing their
stress compared to the others. In Fig. 1(a), we can observe a scenario where phase leg $a$ is the most aged, signifying that
it has a shorter remaining lifespan compared to phase legs $b$ and $c$. To alleviate
the aging effects on phase leg $a$, the corresponding output power can be reduced,
as illustrated in Fig. 1(a). This reduction of output power decreases the thermal stress experienced by the corresponding
power switches, resulting in an extension of its operational lifespan. In Fig. 1(b), a situation different aging states between three legs is depicted, leading to variations
in their respective power outputs.
The initial approach involves the utilization of divided DC-link capacitors in the
2-level 3-phase converter to create a 2-level 4-wire converter, illustrated in Fig. 2(a). Naturally, the neutral point can be directly linked to the midpoint of the divided
Fig. 1. Phase output power adjustment following aging state (a) The most aged leg
is phase (b) Three phase legs have different aging states.
dc-link capacitor. However, despite its straightforward design, this converter lacks
practicality due to the significant capacitors needed to control neutral wire current
and achieve balanced voltage distribution across the split capacitors in unbalanced
situations. Fig. 2(b) depicts the setup of a 2-level 4-leg converter. This particular 2-level 4-leg converter
consists of four identical half-bridge converters, thereby creating four converter
legs. Each phase leg of the 2-level 4-leg converter comprises two power switches,
represented by a, b, c, and f. $S_{x1}$ and $S_{x2}$ (x = a, b, c, f) represent the
upper switch and lower switch, respectively. The neutral point of load and the middle
point of the $4^{th}$ leg are connected. Unlike the 2-level 3-leg converter, the 2-level
4-leg converter provides autonomous control capabilities and attains a higher utilization
ratio of the dc-link voltage. However, it's important to note that both the number
of switching components and the associated costs for the 4-leg converter go up.
Fig. 2. Conventional 3-phase 4-wire converter (a) 2-level 4-leg converter (b) 2-level
4-wire converter with split dc-link, (c) 3-level 4-wire NPC converter, (d) 3-level
4-wire TCC converter.
3. 3-phase 4-wire converter with auxiliary circuit
For the effective operation of 3-phase 4-wire converters, the balancing of capacitor
voltages must be maintained. Hence, a auxiliary circuit is added to 3-phase 4-wire
converters to reduce the ripple in dc-link voltages. Moreover, the dc-link capacitor
values are reduced using the auxiliary circuit. The configuration of the 2-level/3-level
3-phase 4-wire converter with an auxiliary circuit is illustrated in Fig. 3(a) - (c). This system comprises a dc-link, a 2-level/3-level 3-phase converter, and an auxiliary
circuit. In contrast to the conventional 2-level/3-level 3-wire converter, this setup
connects the neutral point of the load to the midpoint of the DC-link capacitors.
As shown in Fig. 3, the 2-level/3-level converter receives power from a dc voltage source supplied by
various distributed sources like fuel cells, photovoltaic devices, and wind turbines.
The converter's outputs are connected to a 3-phase filter and the load. The auxiliary
circuit consists of two switches (referred to as $S_{r1}$ and $S_{r2}$), an auxiliary
circuit inductor denoted as $L_{N}$ and two capacitors, labeled as $C_{1}$ and $C_{2}$,
as indicated in Fig. 3. This auxiliary circuit is used to maintain the stability of the capacitor voltages
through controlling $S_{r1}$ and $S_{r2}$. The 3-phase 4-wire converter with the auxiliary
circuit has the following advantages: the capacitance of the split dc-link capacitors
can be significantly reduced, the common-mode current/leakage current from the neutral
point to the ground is eliminated, and the control of the auxiliary circuit is independent
of the control of the 3-phase converter.
Fig. 3. Configuration circuit of the 3-phase 4-wire converter with auxiliary circuit
(a) 2-level 4-wire converter, (b) 3-level 4-wire NPC converter (c) 3-level 4-wire
TCC converter.
Because the 2-level/3-level 4-wire converter can be considered as three identical
single-phase half-bridge circuit, the per-phase control strategy can be directly implemented.
The per-phase voltage current control includes two parts as the dq- conventional voltage
current control, as shown in Fig. 4. The voltage and current control are implemented for each phase instead of both three
phases. This allows generating different output power for each phase. Furthermore,
in order to reduce the complexity of the controller, the modified proportional-integral
(PI) controller, as shown in Fig. 4, is implemented to control directly the phase voltage and current. Equations (1) and (2) describe the modified PI voltage and current controller in s-domain, respectively.
In that equations,
Fig. 4. Control of converter using voltage-current control based PI controllers.
In Fig. 5, it can observe the control diagram for the auxiliary circuit. Here, the voltage
difference between the reference capacitor voltage and the lower capacitor voltage
is regulated by a PI controller. Equation (3) describe the PI voltage controller in s-domain of capacitor voltage balancing task.
The objective of this controller is to balance the capacitor voltages while producing
the switching signals for the auxiliary circuit. On the other hand, the switching
pattern for the auxiliary circuit can be also easily generated using a 50% duty cycle
PWM for straightforward implementation.
Fig. 5. Control of auxiliary circuit based PI controller.
4. Performance comparison results
The performance comparison of 2-level 4-wire converter and 3-level 4-wire NPC/TCC
converters using auxiliary circuit are investigated and verified through PSIM simulation
results. The parameter of 2-level 4-wire and 3-level 4-wire converters using auxiliary
circuit are listed in Table 1.
Table 1. 2-level 4-leg and 3-level 4-wire converters with auxiliary circuit parameters.
|
2-level 4-wire converter with auxiliary circuit
|
3-level 4-wire converter with auxiliary circuit
|
dc-link voltage
|
800V
|
800V
|
dc-link capacitance
|
200μF
|
200μF
|
Auxiliary circuit inductance
|
1m
|
1m
|
Output inductance
|
3.5mH
|
3.5mH
|
Output capacitance
|
4.7μF
|
4.7μF
|
Load resistance
|
15Ω
|
15Ω
|
Power
|
10kW
|
10kW
|
Phase voltage
|
220V
|
220V
|
Fundamental frequency
|
50Hz
|
50Hz
|
Switching frequency
|
10kHz
|
5kHz
|
Fig. 6 depicts the simulation waveform of 2-level 4-wire converter, 3-level 4-wire NPC and
TCC converters using auxiliary circuit under symmetrical operation ($P_{a}$ = $P_{b}$
= $P_{c}$ = 3.3kW). The obtained result of output currents from all three converters
exhibit a sinusoidal and balanced waveform. Prior to filtering, the line-to-line voltage
of the 2-level 4-wire converter correctly comprises three distinct voltage levels,
whereas the 3-level 4-wire NPC/TCC converter encompasses five levels in its
Fig. 6. Simulation waveform of (a) 2-level 4-wire converter, (b) 3-level 4-wire TCC
converter, (c) 3-level 4-wire NPC converter under balanced operation ($P_{a}$ = $P_{b}$
= $P_{c}$ = 3.3kW).
line-to-line voltage. The leakage current in 2-level 4-wire converter and 3-level
4-wire NPC/TCC converter are minor with rms value at approximately 4.7mA and 3.3mA,
respectively, due to the neutral connection line. As can be seen. the dc-link capacitor
voltages in both 2-level 4-wire and 3-level 4-wire converters are kept balance. The
capacitor voltages in 2-level 4-wire converter has lower ripple than that of 3-level
4-wire converter.
In Fig. 7, it can observe the waveforms of three converter when they are operated asymmetrically
with varying output power in each phase ($P_{a}$ = 0kW, $P_{b}$ = $P_{c}$ = 3.3kW)
are presented. Here, the magnitude of output currents and output voltages change correspondingly
to the output power. Thanks to the neutral line, the output currents in phase $b$
and $c$ in both 2-level 4-wire and 3-level 4-wire converters are correct in terms
of phase and magnitude. Meanwhile, the resulted neutral current contains sinusoidal
component and increased magnitude of rms value. Regarding leakage current, they are
similar to symmetrical operation. In both the 2-level 4-wire and 3-level 4-wire converters,
the capacitor voltages are kept in a balanced condition close to the standard value,
thanks to the auxiliary circuit. However, during asymmetrical operation, the peak-to-peak
value of these voltages is higher compared to symmetrical operation. Consequently,
it can be inferred that both the 2-level 4-wire converter and the 3-level 4-wire NPC/TCC
converter function properly under asymmetrical conditions without any decline in their
output performance.
A down-scaled experimental prototype of 2-level 4-wire converter with auxiliary circuit
is used to verify the control algorithm and operation of converter system. Fig. 8 shows the experimental waveforms of 2-level 4-wire converter with auxiliary circuit
under both balanced and unbalanced conditions.
Fig. 7. SSimulation waveform of (a) 2-level 4-wire converter, (b) 3-level 4-wire TCC
converter, (c) 3-level 4-wire NPC converter under unbalanced operation ($P_{a}$ =
0kW, $P_{b}$ = $P_{c}$ = 3.3kW).
As can be seen in Fig. 8(a), under the balanced conditions, the output currents of 2-level 4-wire converter with
auxiliary circuit are sinusoidal and balanced. The magnitude of upper capacitor voltage
is correct to the nominal value with small ripple. Meanwhile, the waveform of 2-level
4-wire converter with auxiliary circuit under asymmetrical operation with different
output power in each phase ($P_{a}$ = 0kW, $P_{b}$ = $P_{c}$ = 0.5kW) are presented,
as shown in Fig. 8(b). It can be seen that, the output current of phase $a$ equals to zero, whereas the
output current of phase $b$ and $c$ are correct in terms of phase and magnitude. Under
unbalanced condition, the capacitor voltage has bigger voltage ripple than balanced
condition. It is identical to simulation results, which verifies the correctness of
control algorithm and operation of 2-level 4-wire converter with auxiliary circuit.
Fig. 8. Experimental waveforms of 2-level 4-wire converter with auxiliary circuit
under (a) Balanced condition ($P_{a}$ = $P_{b}$ = $P_{c}$ = 0.5kW). (b) Unbalanced
condition ($P_{a}$ = 0kW, $P_{b}$ = $P_{c}$ = 0.5kW).
Fig. 9 illustrate the leakage current comparison between 2-level 4-wire converter with auxiliary
circuit and 3-level 4-wire converter with auxiliary circuit under the change of output
power. As can be seen from Fig. 6, the leakage current in 4-wire converter is negligible due to the neutral line connection.
As shown in Fig. 9, the leakage current of 2-level 4-wire converter with auxiliary circuit is higher
than that of 3-level 4-wire converter with auxiliary circuit. However, the leakage
current of 2-level 4-wire converter with auxiliary circuit does not change under the
increase of output power. Meanwhile, the leakage current of 3-level 4-wire converter
increases as the output power increases.
The study examines and assesses the performance of 2-level 4-wire converters and 3-level
4-wire NPC and TCC converters, all equipped with auxiliary circuits. These converters
employ various switching devices, including IGBTs and MOSFETs
Fig. 9. Leakage current comparison between 2-level 4-wire and 3-level 4-wire converters.
sourced from different manufacturers. The SiC MOSFET C3M0021120K (19) is used for the upper and lower switches of 2-level 4-wire converter and 3-level
converter. Since the middle switches in the 3-level TCC converter and the switches
in the 3-level NPC converter only need to block half of the dc-link voltage, a SiC
MOSFET (C3M0025065K) (20) with a 650V rating is employed instead of a SiC MOSFET with 1200V rating. Additionally,
two IGBT modules FS3L25R12W2H3_B11 (21) and FS3L40R07W2H5F_ B11 (22) are used for 3-level 4-wire TCC converter and 3-level 4-wire NPC converter, respectively.
The converter's power loss is determined by utilizing the Thermal module within the
PSIM software, and this is done using various types of switches, guided by the specifications
provided in the device datasheets. The comparison of auxiliary circuit power loss
is depicted in Fig. 10. It can be seen that the auxiliary circuit using IGBT has significantly high power
loss compared to that of MOSFET in this study. The auxiliary circuit loss using MOSFET
is about seven times lower than that of IGBT.
Fig. 10. Auxiliary circuit loss comparison between using IGBT and MOSFET.
The efficiency comparison between 2-level 4-wire converter and 3-level 4-wire converter
with auxiliary circuit using different power switches is depicted in Fig. 10. As can be seen in Fig. 11(a) and (b), when using MOSFET in converter part, the 3-level 4-wire TCC converter has the highest
efficiency with IGBT auxiliary circuit or MOSFET auxiliary circuit. Meanwhile, the
3-level 4-wire converters using IGBT in converter part have the lowest efficiency.
It can be realized that, the system using MOSFET in both auxiliary circuit and converter
circuit has the lowest power loss and the highest efficiency.
Fig. 11. Efficiency comparison between 2-level 4-wire converter using auxiliary circuit
and 3-level 4-wire TCC/NPC converter using auxiliary circuit under changes of output
power (a) Auxiliary circuit using IGBT, (b) Auxiliary circuit using MOSFET.
5. Conclusion
In summary, this paper makes a contribution to the field of power electronics by conducting
a comprehensive comparison of various 3-phase 4-wire converters with auxiliary circuit.
The performance comparison results reveal that, when MOSFETs are employed in power
switches, the 3-level 4-wire TCC converter with an auxiliary circuit exhibits superior
efficiency compared to both the 2-level 4-wire converter and the 3-level 4-wire NPC
converter. The introduction of an auxiliary circuit into the 3-phase 4-wire converter
effectively maintains the balance of capacitor voltages and concurrently reduces the
required dc-link capacitance. Simulation results demonstrate that implementing ATC
strategies, which involve adjusting phase output power in the 3-phase 4-wire converter
with an auxiliary circuit, can be achieved without compromising output performance.
Acknowledgements
이 논문은 정부(과학기술정보통신부)의 재원으로 한국연구재단 (No. 2020R1A2C1013413) 및 2021년도 정부(과학기술정보통신부)의 재원으로
한국연구재단-기후변화대응기술개발사업(2021M1A2A2 060313)의 지원을 받아 수행된 연구로서, 관계부처에 감사드립니다
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저자소개
응웬 민 호앙(Minh Hoang Nguyen)
Minh Hoang Nguyen received the B.S. degree in electrical and electronics engineering
from Hanoi University of Science and Technology, Vietnam, in 2016.
He is currently pursuing the M.S and PhD combined degree in electrical and electronics
engineering with Chung-Ang University, Seoul, South Korea.
His research interests are control for multilevel converters.
Sang-Shin Kwak received the Ph.D. degree in electrical engineering from Texas A&M
University, College Station, TX, USA, in 2005.
From 1999 to 2000, he was a Research Engineer with LG Electronics, Changwon, South
Korea.
From 2005 to 2007, he was a Senior Engineer with Samsung SDI R&D Center, Yongin,
South Korea.
From 2007 to 2010, he was an Assistant Professor with Daegu University, Gyeongsan,
South Korea.
Since 2010, he has been with Chung-Ang University, Seoul, South Korea, where he is
currently a Professor.
His current research interests include the design, modeling, control, and analysis
of power converters for electric vehicles and renewable energy systems as well as
the prognosis and fault tolerant control of power electronics systems.